Water Cooled Chiller For Plastic Industry

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Features
Technical Data
Application
Certification
Part List
Reference

Products features

1. Twin screw compressor brand is employed, with high efficiency, low noise level, less wearing and long operation time.

2. Four stage volume control or 0%-100% automatic regulation.

3. Use PLC microcomputer control from Germany SIEMENS. LCD touch screen, both English and Chinese human-machine interface.

4. Complete breakdown protection: high and low pressure protection, air discharge protection, oil level protection, water flow protection, reverse and lack phase protection, chilled water anti-freezing protection, cooling water overheat protection.

5. Wider range of variable chilled water temperature to meet the low temperature industrial requirements.

Product options

1. Salt water evaporator

2. Stepless energy regulation

3. Whole heat recovery/partial heat recovery

4. Pump/Cooling tower control

5. Special power supply

6. Remote communication connector

7. Frequency conversion

Product specification

Refrigerant: R22/R407C/R134A/R410A

Evaporator/condenser max water pressure drop: 1.0Mpa

Evaporator: fouling factor 0.018m2.℃/KW

Condenser: fouling factor 0.044m2.℃/KW

Power supply: 380V/3P/50Hz

Allowable voltage fluctuate: ±5%

Allowable frequency fluctuate: ±2%

Compressor

Select semi-closed 5:6 asymmetric twin-screw compressor from world-renowned brand. The possibility of shaft seal leakage is zero. Using a rotating exhaust design, the latest development of the fourth generation line, optimize the circumference speed, excellent design of gear so that the unit has higher compression efficiency. Motor chamber compression chamber integrally cast, high precision. Double pressure compensated rotor housing, very strong, no expansion even in the state of high pressure, and it effectively reduces the noise.

Heat exchanger

The condenser and evaporator of this series unit adopts shell and tube heat exchanger, using new high efficient heat exchanger structure. Heat exchanger adopts the most advanced and efficient heat exchanger tube bundle with unique geometric characteristics and enhanced tube nucleate boiling required vaporization core, strengthened the flow disturbance inside the pipe, while delaying the scaling on the water side. The inner and outer walls are enhanced for heat transfer to achieve optimal performance. Compared to previous designs, the current unique design improves heat transfer efficiency by 30%.

Evaporator evaporation tube with inner grooved on outer concave tooth enhanced heat transfer technology, condenser tube with inner grooved cutter teeth technology, improves the evaporator and condenser heat transfer efficiency and the evaporation temperature, and improve the energy efficiency ratio for the unit.

PLC

A good Chinese-English interactive interface is to achieve automatic control function before the LCD display real-time statues of the machine work, precise monitoring unit operating at optimum state, the touch panel sealed, waterproof, dustproof, corrosion-resistant, long-key life. Equipped with cooling pumps, cooling water pumps and cooling tower fan interlock control function.

Low temperature chillers

SW series of low temperature chillers based on well-known brands as the host semi-hermetic screw compressor, built-in suction filter, oil filter, oil separators, safety valve and protection module, with no leakage, low noise, stable operation.

Water cooled screw chiller(single compressor) technical parameter

SW-
Type		100S	135S	175S	190S	235S	260S	300S	320S	350S	380S
Nominal cooling capacity	kw	98.0	135.0	175.6	191.1	233.3	255.6	301.1	317.8	347.8	380.0
Nominal cooling capacity	104 kcal/h	8.4	11.6	15.1	16.4	20.1	22.0	25.9	27.3	29.9	32.7
Operating control method	Use PLC microcomputer control
Power Supply	380V/3N/50HZ
Startup type	Y-△
Compressor	Type	Semi-closed 5:6 asymmetric twin-screw compressor
	Input power(kw)	23.0	30.0	39.0	42.0	51.0	56.0	63.0	66.0	73.0	80.0
	Rated current(A)	39.2	51.6	64.7	71.0	86.4	94.1	105.9	111.4	122.7	133.8
	Energy regulation	0-33%-66%-100%			0-25%-50%-75%-100%
Evaporator	Type	High efficiency dry type shell and tube heat exchanger
	Flow(m3/h)	16.9	23.2	30.2	32.9	40.1	44.0	51.8	54.7	59.8	65.4
	Water pressure drop(kPa)	45.0	45.0	48.0	48.0	50.0	50.0	50.0	55.0	55.0	55.0
	Interface size	DN65		DN80		DN100					DN125
Condenser	Type	High efficiency shell and tube heat exchanger
	Flow(m3/h)	20.8	28.4	36.9	40.1	48.9	53.6	62.6	66.0	72.4	79.1
	Water pressure drop(kPa)	42.0	42.0	45.0	45.0	48.0	48.0	48.0	52.0	52.0	52.0
	Interface size	DN65		DN80		DN100					DN125
Refrigerant	Type	R22
Refrigerant	Refrigerant volume(kg)	20.0	25.0	32.0	35.0	40.0	46.0	53.0	55.0	60.0	65.0
Overall dimensions	Length(mm)	2310	2350	2420	2690	2690	2690	3080	3080	3080	3080
	Width(mm)	660	660	660	810	840	890	920	935	935	935
	Height(mm)	1520	1550	1590	1600	1660	1660	1710	1710	1750	1750
Weight	Machine weight(kg)	850	1050	1150	1270	1340	1430	1640	1710	1780	1850
Weight	Operating weight(kG)	900	1150	1300	1420	1540	1670	1890	1930	1970	2050

SW-
Type		415S	495S	520S	570S	620S	640S	740S	820S	870S	980S
Nominal cooling capacity	kw	415.0	495.0	521.1	571.1	617.8	642.2	741.8	821.1	871.7	981.8
Nominal cooling capacity	104 kcal/h	35.7	42.6	44.8	49.1	53.1	55.2	63.8	70.6	74.9	84.4
Operating control method	Use PLC microcomputer control
Power Supply	380V/3N/50HZ
Startup type	Y-△
Compressor	Type	Semi-closed 5:6 asymmetric twin-screw compressor
	Input power(kw)	88.0	103.0	108.0	118.0	126.0	130.0	150.0	167.0	177.0	199.0
	Rated current(A)	148.8	172.8	182.5	197.7	212.8	219.6	253.0	280.7	298.1	335.2
	Energy regulation	0-25%-50%-75%-100%
Evaporator	Type	High efficiency dry type shell and tube heat exchanger
	Flow(m3/h)	71.4	85.1	89.6	98.2	106.3	110.5	128.6	141.2	150.8	169.9
	Water pressure drop(kPa)	55.0	58.0	62.0	62.0	68.0	68.0	68.0	70.0	70.0	72.0
	Interface size	DN125				DN150				DN200
Condenser	Type	High efficiency shell and tube heat exchanger
	Flow(m3/h)	86.5	102.9	108.2	118.5	127.9	132.8	154.4	170.0	181.2	204.1
	Water pressure drop(kPa)	55.0	56.0	58.0	60.0	65.0	65.0	65.0	68.0	68.0	70.0
	Interface size	DN125		DN150						DN200
Refrigerant	Type	R22
Refrigerant	Refrigerant volume(kg)	70.0	85.0	90.0	100.0	110.0	120.0	140.0	165.0	170.0	155.0
Overall dimensions	Length(mm)	3110	3340	3440	3440	3440	3440	3550	3550	3550	3550
	Width(mm)	995	995	1000	1000	1080	1280	1280	1310	1310	1325
	Height(mm)	1870	1930	2020	2020	2020	2090	2090	2240	2240	2270
Weight	Machine weight(kg)	2080	2300	2570	2850	2900	3100	3450	4050	4230	4450
Weight	Operating weight(kG)	2330	2550	2950	3000	3200	3450	3750	4450	4600	4850

Cooling condition: Chilled water inlet/outlet temperature 12/7 ℃, cooling water inlet/outlet temperature 30℃/35℃
Temperature term: Chilled water outlet temperature 5℃~15℃; cooling water inlet temperature 19℃~33℃.

Application:
Cooling the hot plastic that is injected, blown, extruded or stamped. (There are many types of plastics applications) Injection molding chillers are the most common name for such an application.

Recommend products:
Usually cooling tower offers chilled water to water cooled chiller, here we recommend our dry cooler to instead of cooling tower.

Structure Type	Model	Cooling cpacity (kw)	Air volume (m3/h)	Fan Diameter(mm)	Air discharge direction	Key documents
Plate Type	D1-005-1x350~D1-649-16x630	5~649	2828~263503	350~630	Vertical	Brochure of D1
Plate Type	D1-005-1x350~D1-649-16x630	5~649	2828~263503	350~630	Horizontal	Brochure of D1
V type	D2-148-4X630~D2-921-20x630	148~921	76459~351663	630	Vertical	Brochure of D2
Plate Type	D3-042-1X800~D3-607-12X800	42~607	21454~227449	800	Vertical	Brochure of D3
V type	D4-176-4X800~D4-792-16X800	176~792	21454~227449	800	Vertical	Brochure of D4

No.	Name	Brand	Original
1	Compressor	Hanbell	Taiwan
2	PLC computer controller	SIEMENS	Germany
3	AC contactor	LG	Korea
	Thermal relay	LG	Korea
	Power protector	CARLO	Swiss
4	Heat exchanger	HENGDA/LENGDE	China
	Sight glass	ENERSON	USA
	Expansion valve	ENERSON	USA
	High and low pressure gauge	GYPG	China
	Flow switch	KAOBO	China

Country: Bolivia
Chiller type: water cooled
Cooling capacity: 130kW
Cooling medium: R407C
Supply power: 3P-380V-50Hz
Compressor brand: COPELAND
Compressor type: scroll
Water outlet tem.: 7℃

Country: Philippines
Chiller type: air cooled
Cooling capacity: 130kW
Cooling medium: R22
Supply power: 3P-380V-60Hz
Compressor brand: COPELAND
Compressor type: scroll
Water outlet tem.: 7℃

Country: Malaysia
Chiller type: water cooled
Cooling capacity: 175kW
Cooling medium: R22
Supply power: 3P-380V-50Hz
Compressor brand: HANBELL
Compressor type: screw
Water outlet tem.: 7℃

Country: UAE
Chiller type: air cooled
Cooling capacity: 41kW
Cooling medium: R22
Supply power: 3P-380V-50Hz
Compressor brand: COPELAND
Compressor type: scroll
Water outlet tem.: 7℃